For production and repair of power hydraulics elements we apply the materials, that meet the requirements of the standards or specifications existing on them.
We make and repair hydrojacks, hydroracks (one - and multistage), hydrocartridges. For dump trucks, excavators:
For the mechanized complexes sections: hydroracks; jacks recursors, offsetting of floor slab, lifting of the primary structure, boards of protections; offsetting of the basis, etc.
For combines: hydraulic cylinders of bearings, conveyor turn, tension of a conveyor chain, lifting of the conveyor, turn of executive body, telescope, growth of executive body, feed track, lining jack system, blocking, telescope hydrosubpress.
| PIPE | |
|
Prefabrication cut Thermal treatment Preliminary lathing Bore, expansion |
Thin-cutting band HA460 Ts-75, Ts-105 furnaces Turning screw cutter 1M63 The machine for deep drilling and boring T2150 |
| BOTTOM | |
| Lathing | The lathe with an operational control system |
| ASSEMBLED CYLINDER | |
|
Welding of a bottom to a pipe Drilling operation Welding Welding of bolts |
Special welding machine Radial-drilling machine 2H554 The special welding machine with the use of a wire 08G2S or 08A under a gumboil layer Automatic welding semiautomatic device |
We are an authorized representative of the producer of components of hydraulic power KAMEX (Poland). Utilizing advanced technologies in our work we guarantee an effective operation of mining complexes, and we are ready to meet any requests and wishes of our client.
Using modern equipment, we produce cylinders with high quality indexes: out-of-roundness of cylinder is not more than 0.1 mm depending on its diameter, out-of-straightness is not more than 0.15 mm depending on its length, surface roughnesses is not more than Ra 0.32 for the purposes of optimum usage of seal. We used advanced tools for quality control: profilometers, internal calipers, microcalipers.
| PIPE | |
|
Prefabrication cut Thermal treatment Preliminary lathing Bore, expansion |
Thin-cutting band HA460 Ts-75, Ts-105 furnaces Turning screw cutter 1M63 The machine for deep drilling and boring RT286 |
| PLUNGER BOTTOM | |
| Lathing |
Italian lathe with CNC FANUK-30I “Bigliya-1200 M” |
| ASSEMBLED PLUNGER | Italian lathe with CNC FANUK-30I “Bigliya-1200 M” |
|
Welding of a bottom to a plunger pipe Final turning Grinding operation Polishing Galvanic operation |
Special welding lathe, welding by a wire 08G2S under a gumboil layer in the semi-automatic mode Lathe with an operational control system of CA700 Lathe 3M175 Turning screw cutter 1M63 with special device Chromium plating according to requirements of CD, on the modern line |
We are an authorized representative of the producer of components of hydraulic power KAMEX (Poland). Utilizing advanced technologies in our work we guarantee an effective operation of mining complexes, and we are ready to meet any requests and wishes of our client.
Using modern equipment, we produce cylinders with high quality indexes: out-of-roundness of cylinder is not more than 0.1 mm depending on its diameter, out-of-straightness is not more than 0.15 mm depending on its length, surface roughnesses is not more than Ra 0.32 for the purposes of optimum usage of seal. We used advanced tools for quality control: profilometers, internal calipers, microcalipers.
| Prefabrication cut | Thin-cutting band HA460 |
| Thermal treatment (making products with necessary mechanical properties and hardness, improvement) | Ts-75, Ts-105 furnaces |
| Turning roughing | Turning screw cutter 1M63 |
| Final turning processing | Lathe with the operating system of management CA700 |
| Circular grinding processing | Lathe of 3M175 mod. |
| Polishing | Turning screw cutter 1M63 with special device |
| Galvanic operation | Chromium plating according to requirements of CD, on the modern line |
We are an authorized representative of the producer of components of hydraulic power KAMEX (Poland). Utilizing advanced technologies in our work we guarantee an effective operation of mining complexes, and we are ready to meet any requests and wishes of our client.
Using modern equipment, we produce cylinders with high quality indexes: out-of-roundness of cylinder is not more than 0.1 mm depending on its diameter, out-of-straightness is not more than 0.15 mm depending on its length, surface roughnesses is not more than Ra 0.32 for the purposes of optimum usage of seal. We used advanced tools for quality control: profilometers, internal calipers, microcalipers.
| Prefabrication cut | Thin-cutting band HA460 |
| Thermal treatment (making products with necessary mechanical properties and hardness, improvement) | Ts-75, Ts-105 furnaces |
| Turning roughing | Turning screw cutter 1M63 |
| Final turning processing |
Italian lathe with CNC FANUK-30I “Bigliya-1200 M” |
We are an authorized representative of the producer of components of hydraulic power KAMEX (Poland). Utilizing advanced technologies in our work we guarantee an effective operation of mining complexes, and we are ready to meet any requests and wishes of our client.
Using modern equipment, we produce cylinders with high quality indexes: out-of-roundness of cylinder is not more than 0.1 mm depending on its diameter, out-of-straightness is not more than 0.15 mm depending on its length, surface roughnesses is not more than Ra 0.32 for the purposes of optimum usage of seal. We used advanced tools for quality control: profilometers, internal calipers, microcalipers.
For production and repair of power hydraulics elements we apply the materials, that meet the requirements of the standards or specifications existing on them.
All materials, that are received on the plant, are exposed to entrance control, including the chemical analysis of metals, test of samples for durability and the analysis of a microstructure of metal is carried out.
During the manufacture process parts are exposed to control operations after each operation, where such tools and devices as vernier caliper, micrometers, internal caliper, the indicator gauges, the UZIT-3 hardness tester are used.